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TZL-C36 Automatic Rewinder

TZL-C36 automatic rewinder is specially developed for yarn dyeing enterprises. It can rewind the loose yarn dyeing packages to the tight yarn dyeing packages and use for reproducing the clearing yarn packages and the dividing yarn packages for OE yarn packages.

The machine is provided with advanced electronic technology, intelligently control the splicing circle and integrate electromechanical, instrument and air, so that it is a high level modern textile machinery according with the concept of energy saving and machine instead of human spreaded by state.

Product Introduction

Electronic yarn clearer and yarn tensor

Splicer

Uniform yarn tension and waxing

Single head monitoring system

Middle yarn detector and yarn preclearer

Control unit of electronic yarn clearers

Man-machine interface

Automatic feeding package changing mechanism

Computer Intelligent Winding System, Package Cradle And Grooved Drum

Electronic yarn clearer and yarn tensor

The electronic yarn clearer can provide a total and constant control for yarn quality according to the set data on the control unit of the yarn clearers . Any detects detected by the clearer are automatically removed, so ensures to get a perfect package yarn quality. Intelligent closed-loop tension control ensures a constant winding density and a uniform tension of yarn, The accurate control on the yarn tension enables to get a winding speed as high as possible as well as ensures the perfect quality of yarn and package.

1.Tension sensor detects the actual winding continuously

2.Tension sensor can change the yarn stress according to the actual requirement by means of single head computerized tensor.

3.Constant yarn tension ensures the uniform waxing.

4.The tension sensor can also prevent the wrapping yarn on grooved drum.

Splicer

The splicer, with high-quality parts, is all mechanically controlled, so it is absolutely reproducible. The resulting splicing is invisible, and its strength is more than 80% of the original yarn.

Uniform yarn tension and waxing

The electromagnetism adding or reducing pressure device centralized controlled via the computer, which is equipped with step-motor and tension wheel, thus efficiently ensure yarn quality. The yarn is waxed with a positively driven adjustable deflection device that ensures waxing uniformity.

Single head monitoring system

Every single head is equipped with monitoring alarm system.Which can show the alarm information to the operator at real-time.

Middle yarn detector and yarn preclearer

The middle yarn detector is stable, reliable and sensitive, and its sensitivity can be set on the man-machine interface according to the local circumstance and yarn type. The yarn per-clearer can separate some bigger nep effectively so as to get better package quality.

Control unit of electronic yarn clearers

The clearing yarn parameters can be set according to requirement of yarn quality. The yarn defect size and quantity can be counted accurately as well as classified.

Man-machine interface

All aspects of winding process are controlled by the computer: 1.Yarn quality, 2. Packagequality, 3. Production quality, 4. Control of all peripheral devices, 5. Energy consumption.There is a touch screen on the computer. The data is displayed in a text descriptive form. Self-diagnosis of all electronic functions and signaling of the off-standard qualitative parameters are also effected on the computer.

Automatic feeding package changing mechanism

During wining yarn package, operator can feed two yarn packages at same time. When one package is winding, other one is ready. The ready package will automatically follow to wind after the working package is finished to wind, so as to reduce labor and increase the production efficiency.

Computer Intelligent Winding System, Package Cradle And Grooved Drum

The computer intelligent winding system can solve the problems such as anti-patterning, coil slippage which troubled the textile industry, thus ensure to supply the high-efficient unwinding for next process. The distribution of yarn on each package is controlled by the computer; the servo instruction will be send to correct the drive ration between package and grooved drum at critical diameter.
The package cradles with high-precision adjustment supply the favorable winding condition for package winding.
The special treated metal grooved drum was driven directly by means of motor, the optimization groove design and surface treatment on the drum ensures high-speed winding action and the shaping quality of package

Layout Of TZL-C36 Automatic Rewinder